VMRS Portal Is Nearly Here

Codes for Maintenance Alerts Could Follow
mechanic
(The Pete Store)

[Find the latest in equipment & maintenance: ]

Created in the 1970s, the system is a continuously up颅dated, universal coding convention for parts, equipment and labor. It鈥檚 used by fleets, manufacturers, suppliers and others. Fleets can use the data for budgeting, purchasing and tracking expenses. 鈥 has been responsible for VMRS since 1997. Now, the system is undergoing major updates, including an online portal, codes for electric vehicles, and, potentially, codes for maintenance operations and alerts.

VMRS is divided into 65 code keys providing homes for data. In Code Key 33, the component code, nine-digit numbers describe equipment down to the specific part. One upcoming change, a portal, is nearly ready to roll out. It will provide licensees live access to updates and files so that they won鈥檛 have to contact TMC staff or wait for updates to be sent via spreadsheet. A few licensees are beta-testing the system now.

, TMC鈥檚 VMRS services manager, hopes to make a major announcement at TMC鈥檚 annual meeting in New Orleans in March. 鈥淎t that point, it will be, 鈥榃e鈥檙e up and running. It鈥檚 ready to go. If you have a license, get on board,鈥 鈥 he said.



Poster said creating the portal has been a challenge. In Code Key 33, there were 35,336 nine-digit codes as of Dec. 18.

Meanwhile, TMC members and others are voting on changes to TMC鈥檚 recommended practices that would create a coding convention for maintenance labor alerts and repair priorities under Code Key 25. Balloting will continue until Feb. 9.

The alerts would notify licensees of recommended future maintenance tasks performed at specific intervals. Six characters would designate a maintenance labor alert. The first three would use an existing system code denoting the system where the task would be performed, while the second three would represent the task itself.

Another addition would be three new codes in Code Key 16, the repair priority class. Prompts such as 鈥渄ue soon,鈥 鈥減ast due鈥 and 鈥渞equest performed鈥 would join the current codes of 鈥渟cheduled,鈥 鈥渘on-scheduled鈥 and 鈥渆mergency.鈥 As an example, 044-A03-04 would be 鈥渆ngine fuel system, fuel filter replacement, due soon.鈥 After the work is done, that operation would be coded with the same first six numbers and then 鈥06,鈥 or 鈥渞equest performed,鈥 replacing the 鈥04.鈥

The idea was the brainchild of ,鈥檚 director of digital service delivery. He said activities like changing an oil filter can involve multiple parts and steps. A code is needed for the overall maintenance activity so fleets, manufacturers, independent shops and others can all be aware of what was done using a common language.

鈥淎 maintenance operation is a set of operations, not just a part,鈥 he said.

Image
Navistar mechanic

Camille Ouimet is an apprentice at International Rive-Nord in Quebec. (Navistar via LinkedIn)听

Mulshine estimated that 220 to 230 codes are needed to cover every maintenance event for all internal combustion engine-powered vehicles from Class 8 to medium.

He added VMRS should evolve to keep pace with predictive maintenance and 鈥渞emaining useful life鈥 activities that are becoming increasingly common in the trucking industry. He said maintenance intervals like oil changes will be based on sensor-driven information supplied by the truck rather than set mileages; for example, a truck hauling steel has different maintenance needs than one hauling pillows. A common language, Mulshine contended, is needed among industry partners to describe those RUL-based operations.

鈥淭hat鈥檚 where the industry鈥檚 going to be going in the future, but you cannot do this in the future with large fleets unless you have a way to handshake each other,鈥 he said.

Mulshine explained such a system would reduce the number of staff members that fleets now need to hand-code activities. It also would help with translation issues when American fleets work with fleets that employ large numbers of French-Canadian and Spanish-颅speaking workers.

As of early January, Mulshine said the response to the changes has been good. Upon enough support, members will read the ballot discovery and comments, make adjustments and approve it at TMC鈥檚 fall meeting.

Image
Jack Poster

Poster听

Poster said he hasn鈥檛 heard negative comments.

鈥淭he thing about VMRS is if you don鈥檛 want to use that part of it, you don鈥檛 have to,鈥 he said. 鈥淭here鈥檚 no set rule that says you have to use this certain code key.鈥

Arkansas-based has been using VMRS since the mid-1990s. Kyle Mitchell, regional service manager, said staff are often on the phone with Poster and often articulate concerns and challenges in TMC鈥檚 VMRS subcommittee meetings. Maverick USA ranks No. 79 on the Transport Topics Top 100 list of the largest for-hire carriers in North America.

, the fleet鈥檚 vice president of maintenance, noted how Maverick uses the technology as a way for the maintenance staff to explain issues 鈥 for example, two units鈥 tire costs trending higher than usual 鈥 to other departments.

Jeffress added that as technology rapidly changes and the industry increasingly integrates artificial intelligence, VMRS will have to keep up, he said, and TMC has done a good job of keeping up with technology changes so far.

Image
Mike Jeffress

Maverick's Jeffress noted that VMRS will have to keeppace with innovations like artificial intelligence. (Maverick USA)

鈥淎TA鈥檚 got to be a hundred percent committed to keeping this going, keeping it viable, or we鈥檒l lose it through this data integration, futuristic, AI,鈥 he said. 鈥淲e鈥檝e got to figure out how is AI going to be used to nail this down and truly drive the productivity up.鈥

Image
Kenan mechanic

Training helps avoid misclassifications. (Kenan Advantage Group)听

Also, the incorporation of electric vehicle parts into VMRS continues to grow. As of January, there were 452 codes in Code Key 33. The component codes have 鈥渆lectric vehicle鈥 at the end of the description. Poster, who鈥檚 been with TMC for 17 years, said the council is being judicious as it vets the codes because it prefers not to tweak codes after release.

鈥淚t鈥檚 the most difficult challenge because everything is so new,鈥 he added.

VMRS is constantly evolving. Years ago, Poster received an email saying there was no code for masking tape. Once he confirmed that was true, he created a new code. In 2021 TMC launched updated licenses, new codes, a new subscription fee system based on a company鈥檚 sales revenues, and an updated, 900-page handbook. TMC also worked with to provide members a quarterly report about industrywide maintenance trends based on VMRS work order data.

鈥淥ne thing about VMRS in total: It鈥檚 basically like a living organism,鈥 he said. 鈥淲e鈥檙e always adding new codes. The codes never rest.鈥

Image
Kirk Altrichter

Altrichter听

Poster said the VMRS system can be daunting. Fleet personnel should do their due diligence and have a VMRS liaison with TMC. He encourages users to audit their operations and the information they are receiving.

executive vice president of fleet services for , said fleet personnel are diligent in making correct entries, and training helps avoid misclassifications. 鈥淵ou鈥檝e got to stay after it,鈥 he said. 鈥淭he devil鈥檚 in the details, and you鈥檝e got to make certain that you鈥檙e watching for erroneous entries. 鈥 As with anything, you鈥檝e heard the expression, 鈥楪arbage in, garbage out,鈥 so you鈥檝e got to make certain that you鈥檝e got a filter on the front end so the garbage doesn鈥檛 get in.鈥

Image
Maverick tablet

Maverick uses VMRS as a way for the maintenance staff to explain issues to other departments. (Maverick USA)听

Kenan Advantage, which ranks No. 22 on the for-hire TT100, uses VMRS in all repair orders for parts and labor. It helps the carrier understand costs by component and is particularly helpful with warranties, including those that might have been missed.

Likewise, VMRS makes everyone鈥檚 jobs more efficient and helps better track expenses, said , parts manager.

鈥淲e have ours to where there鈥檚 one report that鈥檚 generated for me every month, and through it, I can see which areas have gone up and come down, then begin to make my an颅alysis based on that,鈥 he explained. 鈥淚f I need to drill deeper, then I do.鈥

At , parts shelving is organized by VMRS code across all 27 of the company鈥檚 shops, said Kelly Fitzgerald, fleet services purchasing manager. That creates consistency and commonality across the company. The fleet ranks No. 32 on the for-hire TT100.

鈥淚鈥檓 a fan of it,鈥 she said. 鈥淚 like organization ... being able to walk in any shop and communicate in the same language.鈥

Image
Kristy Coffman

Coffman听

, director of the commercial vehicle group for , a maintenance information provider, said VMRS is becoming more popular because of the complexity of vehicles and the system鈥檚 ease of use.

鈥淚t鈥檚 like a great secret that people are finally learning to embrace,鈥 she said. 鈥淚t was a philosophy and an implementation that was probably before its time, and when you are dealing with so many different entities, yet we鈥檙e all trying to get to a common goal. Getting to have a common language is imperative.鈥

Want more news? Listen to today's daily briefing below听or go here for more info: