Carriers Invest in Inspection Strategies, Tools

Inspection
A Smokey Point employee and truck. (Smokey Point Distributing)

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Motor carriers are investing in training, technology and ongoing education to help ensure their drivers conduct thorough pre- and post-trip inspections, which are essential for complying with federal safety standards and minimizing vehicle downtime.

鈥淕ood inspections help to reduce and prevent over-the-road breakdowns by making sure trucks are in good working condition,鈥 said Chad Willis, senior vice president of safety, compliance and support services at Ruan. Willis said that fewer breakdowns mean lower repair costs and improved customer service and on-time deliveries.

Taking the time to perform a 15- to 20-minute inspection could save drivers two to five hours stranded on the side of the road, said Alex Oru帽a, regional operations manager for TCI Transportation, based in Fontana, Calif.



What鈥檚 more, a tire blowout could lead to a multi-vehicle collision that could have been avoided if a tire defect had been found during a routine inspection, he said.

However, convincing drivers that thorough inspections will reduce headaches down the road isn鈥檛 always easy.

鈥淲e have to do something to get these guys engaged to make sure they鈥檙e really doing their pre- and post-trip,鈥 said Steve Rush, president of Carbon Express, a bulk carrier based in Wharton, N.J. 鈥淚t is an ongoing challenge to get everyone on board.鈥

Fleet executives told Transport Topics they begin the conversation about inspections during new-hire orientation.

鈥淲e physically take drivers out to a truck and trailer and walk them through it and show them the things that could potentially be a problem,鈥 said Russ Thompson, executive vice president at Roadmaster Group.

TCI Transportation鈥檚 managers provide monthly tailgate safety meetings to drivers via on-site visits at their domiciled locations or terminal meetings.

鈥淚 tell drivers to check your equipment closely and if you see something, say something so we can have it repaired prior to the driver operating the heavy equipment out on the roads,鈥 Oru帽a said.

Lake Success, N.Y.-based Transervice Logistics provides training before shifts, through handouts and at gate checks.

鈥淏y using the multiple formats, we are coming at the drivers in different angles, so the material sinks in and best practices become habitual,鈥 said Matt Copot, the company鈥檚 vice president of maintenance. 鈥淲e provide immediate feedback to the drivers on repairs that have been made and also train them when specifications have been changed, so they are aware of them.鈥

Training shows drivers that the company takes their issues seriously and wants to provide them with safe, reliable vehicles, Copot said.

Chad Mensch, director of safety and compliance for Watsontown Trucking, uses radio-frequency identification (RFID) technology from Zonar Systems that requires drivers to scan tags on seven specific zones on the tractor. Drivers can send photos of issues to the maintenance shop, he added.

Flatbed and specialized carrier Smokey Point Distributing, a Daseke company, uses technology from Trimble Transportation to implement a workflow that requires drivers to complete a pre-trip inspection via an electronic driver vehicle inspection report.

Drivers mark problems on the DVIR, which goes to the maintenance department, said Mike Haas, the fleet鈥檚 director of safety. The driver and maintenance technician communicate through Trimble鈥檚 in-cab technology, or a driver can call a dedicated maintenance line 24 hours a day.

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A Roadmaster Group inspection. (Roadmaster Group)

TCI Transportation uses Omnitracs onboard systems to help manage inspections.

鈥淓ach driver logs in, and the Omnitracs device notifies them that a pre-trip is needed, and it鈥檚 all handled electronically,鈥 Oru帽a said.

Any time a driver notes a defect, it sends a message to the driver鈥檚 supervisor and shop supervisor, Oru帽a said, adding that items must be corrected to be cleared in the system.

At Dupr茅 Logistics, checklists are handled through an electronic form the driver completes and files within its maintenance system. The company trains drivers using regulatory guidance, hands-on techniques and video of company personnel performing proper pre- and post-trip inspections on equipment, said Al Lacombe, vice president of safety and risk management for the fleet.

By using electronic logging devices, Ruan鈥檚 compliance department audits driver logs to verify that drivers are taking at least 15 minutes to conduct inspections. Hazmat and flatbed operations typically require 30 minutes of drivers鈥 on-duty time.

鈥淎nyone who tells you he is doing a good pre-trip in less than 10 minutes isn鈥檛 doing one,鈥 said Rush of Carbon Express.

Carbon Express pays drivers by the hour, which eliminates the excuse that drivers are hurrying through inspections because they鈥檙e not getting paid while conducting them, he added.

Sometimes, simply watching drivers can provide the best assurance, carrier executives said.

The operations department personnel at Dupr茅 Logistics observes drivers to ensure they complete thorough pre- and post-trip inspections, Lacombe said.

At Ruan, safety and management personnel periodically conduct unannounced observations to verify inspections are being completed. Often, the company鈥檚 managers will place tags on certain inspection areas, such as dipsticks or fifth wheel handles to see how well inspections are being completed, Willis said.

If the driver turns the tags in, he receives positive recognition. 鈥淚f the tags are not turned in, we know there are some issues with completing inspections and that we will need to take some remedial action,鈥 he said.

Roadmaster Group鈥檚 Thompson said his company created a system of checks and balances.

鈥淓very time a truck or trailer comes into our yard, our technicians do a pre-trip of our own,鈥 Thompson said. 鈥淚f you find issues, you bring it to the drivers鈥 attention and provide some training to hopefully get them more focused on it.鈥

The possibility of incurring points under the federal Compliance, Safety, Accountability program make drivers more invested, Thompson said. 鈥淧rior to CSA, the driver would have said, 鈥業鈥檒l fix that at my next stop.鈥 It isn鈥檛 like that today with CSA,鈥 he said.

Smokey Point Distributing offers an incentive program that gives drivers a certain rate per mile if they don鈥檛 have any CSA violations. Plus, the fleet pays a bonus for a clean inspection. If a driver receives a maintenance-related inspection violation, Smokey Point addresses it with the driver and provides training.

Lacombe of Dupr茅 Logistics said the most common maintenance problems drivers usually find are lights, cracked windshields, faded placards, and chaffed tires and hoses.

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A Dupr茅听worker completes an inspection. (Dupr茅听Logistics)

鈥淲hen we do see problems, it鈥檚 typically associated with tires, lights and fluids. These are things that the driver has the greatest impact on day to day,鈥 added Willis of Ruan.

TCI Transportation鈥檚 Oru帽a said problems with lights and leaks are harder to catch ahead of time.

鈥淭he component could appear fine one day, then start leaking the next day, so those items are usually not found until the leak has already started,鈥 he said.

Electrical issues also are tricky. Oru帽a said that on many occasions he鈥檚 experienced situations in which all electrical systems are working at the time of pre-trip, then not working by the end of the driver鈥檚 shift.

Drivers can take care of some maintenance items themselves.

Roadmaster Group supplies its drivers with lights and a mud flap so they can handle small fixes.

鈥淚f they can bolt on a mud flap, it takes 10 minutes versus waiting for roadside service,鈥 Thompson said.

Watsontown Trucking鈥檚 drivers can call the 24-hour line so technicians can walk the drivers through a repair if it is something simple.

鈥淭here is a big difference in our industry if you go to a repair shop or a repair shop comes to you. Good pre-trips help prevent violations,鈥 Mensch said.

For Transervice Logistics, some of the more common issues include check engine lights related to aftertreatment systems, engine performance, tire wear and brakes, Copot said. The repairs drivers can work on themselves depend on if tooling is required, he said.

Oru帽a said the most common problems include electrical issues, such as marker lights not working, typically from a short in the line or a burnt fuse. TCI Transportation provides spare fuses in the trucks and extra gladhand gaskets.

鈥淪ome drivers still carry a small toolkit and have even replaced gladhands themselves if they have an extra on board,鈥 Oru帽a said.

At Smokey Point Distributing, drivers can send messages through their in-cab communications systems for nonurgent repair needs and it becomes part of a work order for maintenance. 鈥淲e tag it and it gets a look over before it goes back out again,鈥 Haas said.

Meanwhile, Rush said Carbon Express has hired many drivers new to the industry, and optimistically notes that many industry newcomers are excelling at inspections.